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About SITA ConSpector Industrial Bath Cleanliness Testing

Easy Control of Contamination Level in Cleaning and Rinsing Baths

The SITA ConSpector is an in-line test instrument for monitoring and controlling the contamination level of  liquids used in industrial wash machines and rinsing baths during the industrial cleaning process.

An increasing level of contamination caused by grease or oil left by machined parts in cleaning baths will cause a decrease in the cleaning power of the rinsing media and a high parts cleanliness cannot be guaranteed even if an optimal cleaning agent concentration is used.

The SITA ConSpector will detect oils, grease and cooling lubricants in industrial wash and rinsing baths.  The instrument enables the operator to carry out quick and simple checks from samples taken from the wash/rinsing bath.  The instrument will measure the contamination level found in the liquid by detecting contamination through fluorescence which is excited by UV light from an LED in the sensor head.

Measuring principle

The UV light or fluorescence light is lead into the liquid by a light guide rod at the sensor head.  A photodiode in the sensor head measures the fluorescence intensity. The fluorescence intensity depends on the amount of contamination found in the liquid at the measuring point, i.e. the higher the fluorescence the more contamination found in the liquid.

The optional SITA-ProcessLog Windows based software enables the user to analyse results and create simple graphical and documented measurement reports.

Features & Benefits

SITA ConSpector industrial bath cleanliness testingFeatures:

  • Mobile and robust measuring instrument for flexible use line-side and in the laboratory
  • Intuitive operation: simple & fast measurement
  • Automatic calibration on reference fluid

Advantages:

  • Determination of contamination level at the touch of one button
  • Targeted initiation and control of bath replenishment actions
  • Easy identification of operation errors that allows the user to change bath treatment actions
  • Automatic evaluation of bath conditions due to pre-determined limit values
  • Use of measuring instrument independent of used bath chemicals through to a calibration
  • Automatic saving of measuring data including date, time and temperature.

Applications

SITA ConSpector in laboratory applicationExamples for detectable contaminations:

  • Cooling lubricants
  • Grease
  • Release agents
  • Rolling oil
  • Deep drawn oils

Specifications

Contamination level / Fluorescence intensity
Measuring range 1 to 40,000
Max. measuring deviation 0.5% of measuring range
Memory permanent: measuring parameter / data 255 profiles, 8191 measuring values per profile
Liquid temperature
Measuring range 0 to 100°C
Max. measuring deviation 0.5% of measuring range
Acceptable ambient conditions rel. humidity < 70%; air pressure (300 to 1060) hPa
Current supply
Mains adapter 5 V / 500mA (USB)
Battery (Lion, intergrated) 3.6V /1950 mAh
Max. power consumption ca. 2.5W
Excitation diode 365nm, max. 150 mW
Interface, Display, Memory
USB interface Data transfer, power supply & charging of battery
Display LCD, 128 x 64 Pixel, illuminated
Ambient Conditions
Acceptable ambient temperature (storage/operation) -20 to 60°C / 10 to 50°C
Housing, Dimensions, Weight
Housing Aluminium, IP 51
Dimensions (WxHxD) Basic unit: 129 x 82 x 48mm
Sensor head: 142 x 50 x 30mm
Weight of instrument 560g

All Downloads

Filename Size Download
SITA ConSpector Product Brochure 1.00MB Download

Ordering Information

Part Number Description
G81-000010 SITA ConSpector Measurement Instrument
Accessories
G02-000005 SITA-ProcessLog Software for Windows XP/VISTA/7/8 (CD-ROM) licence per device
G01-000059 100ml Stainless steel beakers (5 off)
G01-000057 Magnetic stir bar (10 off)
G01-000039 Cleaning kit

Packing List: SITA ConSpector measuring instrument, carrycase, stand, magnetic stirrer, 2 stainless steel beakers, mains adapter, USB-cable, operating instructions, calibration certificate

  • Last updated: June 2024
  • Version: 1.0

Statements, technical information and recommendations contained herein are based on tests we believe to be reliable but they are not to be construed in any manner as warrantees expressed or implied. The user shall determine the suitability of the product for his intended use and the user assumes all risk and liability whatsoever in connection therewith.